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OPT-I-STORE Hard Foam Inserts

Rigid foam solutions from OPT-I-STORE ensure a perfectly organized workplacen and can be used in all areas in the sense of the 5S concept. Tools and other work equipment can be stored and transported practically and safely. Our robust hard foam inserts can be individually designed according to your wishes. In addition, we offer already equipped rigid foam inserts which you can use for use in drawer cabinets, shelves or tool trolleys.

OPT-I-STORE Advantages at a glance

Overview and Order

  • Cleanliness and order in the workplace
  • Workplace organisation according to the 5S-Concept 
  • Search times are reduced, work processes and labour productivity get improved

Robust, versatile material

  • Oil-resistant, water-repellent, easy to care for
  • Odourless and food-safe
  • Protects against dirt, environmental influences and shocks
  • ESD version possible

Individual hard foam inserts

  • Flexible arrangement Iof your tools
  • Simple, virtual planning with the OPT-I-STORE Designer
  • Individual dimensions, colours and materials for a wide range of applications


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Design individual hard foam inserts

With our free OPT-I-STORE software, you can design completely individual insoles. The contours of your own tools and work equipment can also be scanned and integrated.

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The materials

The individual OPT-I-STORE solutions can be designed in different materials – in addition to the classic rigid foam, also with cork, plastic or wood.

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Possible applications for OPT-I-STORE

Discover the wide range of possible applications of OPT-I-STORE, from tool storage in workshops and factory equipment, to transport and office organization.

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Equipped hard foam inserts

In our range you will find numerous rigid foam inserts in different dimensions, which are already equipped with different tool sets.

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The 5S-Method

The application of the 5S method ensures perfectly organized workplaces and increases in labor productivity. OPT-I-STORE optimally supports the concept.

Application examples for OPT-I-STORE solutions

The individual OPT-I-STORE solutions can be used in a variety of ways in all areas.

  • For operational equipment or in workshops,e.g. for tool trolleys, workbenches and in combination with the CLIP-O-FLEX System workstations
  • For transport and as packaging, e.g. in a toolbox
  • For office organization
  • For Präsentation or as a gift, e.g. in an elegant, personalised case
OPT-I-STORE Etui aus Hartschaum
OPT-I-STORE Hartschaumeinlage zur Büroorganisation
OPT-I-STORE Transport
OPT-I-STORE Hartschaum-Etui mit Pralinen
OPT-I-STORE Etui aus Hartschaum
OPT-I-STORE Hartschaumeinlage zur Büroorganisation
OPT-I-STORE Hartschaumeinlagen in Tablaren an Lochwand
OPT-I-STORE Osterhase aus Hartschaum

Equipped hard foam inserts

In our online shop you will find numerous, ready-to-use rigid foam inserts with different tool sets in different dimensions. 

ATORN tool trolley, RAL 7035/5010, 7 fully-extending drawers, 7 hard foam ins.

ATORN tool trolley with 7 equipped hard foam inserts

The ATORN tool trolley is equipped with its sturdy sheet steel construction and a solvent-resistant plastic worktop ideal as a mobile workshop . All tools can be stored safely and within reach in the drawers.

With the included seven hard foam inserts equipped with 151 ATORN tools, that fill the 4 drawers, the tool trolley can be used directly. For the creation of individual rigid foam inserts, suitable for these drawers, the following clear inner dimensions are to be used: width 520 mm, depth 345 mm.

The clear organisation and protected storage of the tools in the drawers allows for quick and effective work. Missing tools can be recognized at a glance thanks to precisely fitting cutouts in the inserts and the contrasting color blue.

The tool trolley is equipped with four abrasion-resistant wheels, two of which are steerable and one swivel castor is lockable. Individual mounting options through rectangular hole grids on the side walls enable flexible attachment of hooks for tools or other attachments such as can holders and wastepaper baskets.


The 5S-Method

Clear and perfectly organized workplaces reduce costs and increase labor productivity in the long term.The 5S method is not only used to design the workplace accordingly, it is also about reliably optimizing time-critical, repetitive processes. The five S's are derived from the Japanese terms Seiri, Seiton, Seiso, Seiketsu, Shitsuke.

OPT-I-STORE kann in allen Bereichen zur Einbindung eines 5S-Konzeptes eingebunden werden. Es schafft Ordnung, Übersicht und Sauberkeit am Arbeitsplatz, lange Suchzeiten werden minimiert. Es finden nur Materialien Platz, die für diesen Arbeitsgang definiert wurden und notwendig sind. Wir empfehlen hierbei ebenfalls eine Standardisierung des Werkzeugs im Vorfeld vorzunehmen.

Unsere Fachberater unterstützen Sie bei der Planung Ihres 5S-Prozesses. Sie gestalten Vorschläge, um Arbeitsprozesse zu verschlanken. Ebenso werden logistische Prozesse oder Rüstvorgänge neu strukturiert.

1. SEIRI – Sort out

What do I always, often, rarely, never need at work? Sort out unnecessary things. Less is more!

2. SEITON – Systematic order

Everything gets a place – everything is in its place! Label things and arrange them according to their application.

3. SEISO – Keep clean

Clean and control the workplace and environment. Find and eliminate sources of pollution. Keep your workplace clean.

4. SEIKETSU – Standardize

Define responsibilities and rules to maintain order and cleanliness.

5. SHITSUKE – Self-discipline

Continuous improvement (CIP Kaizen). Order and cleanliness. Everyone has the discipline to comply with the set standards.